When a hydraulic hose fails on-site, operations can come to a sudden halt. In industries like construction, agriculture, and manufacturing, this means lost productivity and potentially thousands in revenue. According to Hydraulics & Pneumatics magazine, unplanned downtime due to hydraulic failures can cost companies up to $450 per minute, making quick response essential.
Step 1: Prioritize Safety
Hydraulic systems operate under extreme pressures — often up to 3,000 PSI or higher — making hose failures dangerous. Always:
- Shut Down Equipment Immediately: Prevent further fluid loss and avoid worsening the damage.
- Depressurize the System: Follow the manufacturer’s instructions to safely release stored pressure.
- Wear PPE: Use gloves, goggles, and protective gear to avoid contact with high-pressure fluid.
- Avoid Using Your Hands to Check for Leaks: Use cardboard or wood to detect leaks safely.
Step 2: Contain the Spill
Hydraulic fluid leaks are not only a slip hazard but also an environmental concern. Use absorbent pads, spill kits, or sand to contain fluid leaks. This helps prevent environmental contamination and ensures compliance with workplace safety regulations.
Step 3: Assess the Damage
Locate the source of the leak and examine the hose for visible signs of damage such as cracks, abrasions, or burst sections. Take photos or notes — this documentation helps repair technicians quickly identify the problem and prepare for replacement.
Step 4: Call for Mobile Hydraulic Repair
While some minor hydraulic issues can be addressed in-house, a burst hose requires immediate professional attention. Mobile hydraulic repair services, like BFS Fleet Services, come directly to your site with the tools and replacement parts needed to get your system back online.
Pro Tip: According to industry research, on-site repairs can cut downtime by as much as 60% compared to transporting equipment to a repair facility.
Step 5: Prevent Future Failures
Once your hose is replaced, schedule a system-wide inspection to identify other hoses that may be near failure. Preventive maintenance, including routine inspections and hose replacements, significantly reduces the risk of future breakdowns.
BFS Fleet Services: Fast, On-Site Hydraulic Hose Replacement
At BFS Fleet Services, we provide mobile hydraulic repair in Buffalo to minimize downtime and get your equipment back to work quickly. Our technicians carry high-quality replacement hoses and fittings, ensuring efficient, on-the-spot repairs.
